Emulsion drying times

This section is all about screen making. This would include stretching, mesh prep, and coating the screens with emulsion. All related topics such as screen storage and trouble shooting for getting screens ready to expose.

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duckz10
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Emulsion drying times

Post by duckz10 »

Hey, newbie again!!!
After apply the emulsion to the screen, how long should it be left before you burn your image onto it?
Again, prob a very simple answer and i've prob overlooked it on one of your videos!

Thanks guys,
Duckz.
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Catspit Productions
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Re: Emulsion drying times

Post by Catspit Productions »

Depending on the relative humidity in your region and the quantity of screens you coat in relation to the drying area this can take anywhere from a couple of hours to overnight.

There is no real set answer for this question. As I have pointed out there are some variables to consider. So you have to see what works for you best. I coat several screens at once and put them in a drying box I made which has a small ventilation fan to pull fresh air in while exhausting humid air out. But when I fill up the box with freshly coated screens there is a lot of wet emulsion in there so I let them dry overnight.

But say the cabinet was empty when I started and I only did 3 screens them I could space them out and they would dry much faster. Also I am in a desert so the humidity here is very low normally.

In an open air room with a fan they can dry as fast as 30 minutes depending on the coating thickness too. So there are actually many variables to this question and that makes the answer a variable as well.

It could take anywhere from an hour to overnight to dry screens depending on the situation and conditions.

This cabinet of screens I let dry overnight:

Jonathan Monaco
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duckz10
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Re: Emulsion drying times

Post by duckz10 »

Thanks for the advice!
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Catspit Productions
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Re: Emulsion drying times

Post by Catspit Productions »

You’re welcome; it’s my pleasure to help out in any way. Good luck! :D
Jonathan Monaco
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ApeShirt
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Re: Emulsion drying times

Post by ApeShirt »

I had to create a screen in a rush situation a couple weeks ago. I literally had a couple hours to coat a screen and print a shirt. This was due to me not paying attention and I botched exposing a previous screen. Anyway, I had the dehumidifier running and blew a box fan onto the screen for an hour. I then used a hair dryer for about 15 minutes. It was dry and I was able to get the job done in time. I usually let my screens dry overnight but found out it is possible to dry in a short amount of time under favorable conditions. I'd prefer not to have to rush often. 8-)
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Re: Emulsion drying times

Post by Catspit Productions »

Sure you can rush dry or force dry a screen when you need to. It only risks blowing dust on the emulsion so if you’re in a clean room with a clean fan or little heater with a blower then you can dry a screen pretty quick.

Too much heat can actually harden emulsion so whenever you use some heat be sure that it is warm rather than very hot. And a dehumidifier is great if it can exhaust the humid air away from he screen.

But yeah not having to rush is best ;)
Jonathan Monaco
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http://catspitscreenprintsupply.com/
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Saati
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Re: Emulsion drying times

Post by Saati »

ApeShirt wrote:I had to create a screen in a rush situation a couple weeks ago. I literally had a couple hours to coat a screen and print a shirt. This was due to me not paying attention and I botched exposing a previous screen. Anyway, I had the dehumidifier running and blew a box fan onto the screen for an hour. I then used a hair dryer for about 15 minutes. It was dry and I was able to get the job done in time. I usually let my screens dry overnight but found out it is possible to dry in a short amount of time under favorable conditions. I'd prefer not to have to rush often. 8-)
Just be carefull using the hair dryer to dry the emulsion. Particularly if it is a dual cure or diazo emulsion. The diazo is sensitive to heat. Exposed to heat over 120f can actually start to crosslink the diazo (causing it to expose)I am responding from a mobile device and I will double check the exact temperature later today. I know we set our dryers for 110f for maximum effect. I am not telling you you cant do this ....I am just sayng be carefull.
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